Preventive Maintenance

Six Strategies for Developing a Preventive Maintenance Schedule

October 24, 2024

Catching small issues early on with facility and building maintenance can prevent many headaches — and save money — over time. A minor leak left unattended can lead to health hazards, such as mold and expensive repairs. Preventive maintenance has been proven to reduce downtime by 35-45% partly by reducing equipment breakdown rates by 70-75%, significantly extending equipment life. Developing a Preventive maintenance schedule is essential, and these six strategies can help you protect your facility and keep your business moving uninterrupted. 

Developing a Smart Preventive Maintenance Plan

A smart maintenance schedule gives your building the regular checkups it needs to stay healthy. Skipping inspections can lead to costly surprises down the road. Timing maintenance with the seasons keeps things running smoothly while tailoring tasks by zone ensures nothing is overlooked. Involving staff in real-time feedback and adjusting based on performance puts you in a great position to stay ahead of problems instead of reacting to them. 

1. Conduct Regular Inspections 

Routine inspections are essential for catching signs of wear and tear early such as worn seals or frayed wiring, before they escalate into major problems. Addressing these minor issues right away helps prevent equipment failure, costly repairs, and unplanned downtime. Proactive maintenance ensures smooth operations and extends the lifespan of equipment, saving time and money in the long term.

2. Avoid the Deferred Maintenance Trap

Postponing maintenance to avoid downtime and improve short-term cash flow can lead to significant problems later on. Every dollar earned by deferring maintenance will cost $4 in downtime and repair costs when a small defect escalates into a mechanical failure due to inaction. Developing a maintenance schedule that prioritizes timely fixes prevents these costly issues and promotes smoother operations over the long term while mitigating emergencies.

3. Implement Seasonal Maintenance Cadence

Any smart preventive maintenance schedule adjusts as the seasons do. HVAC systems should be checked in the spring because the cold winter weather can strain their critical components, leading to clogged filters, leaks, or damage. It’s best to understand how your facility is affected by different seasons and take preventive maintenance measures to check on those potential problems accordingly. That’s why it’s smart to conduct maintenance during off-peak times, like summer for schools and when facilities are less occupied, to minimize disruptions, guarantee safety, and keep business running efficiently. 

4. Customize Maintenance by Facility Zones

Each facility area interacts differently, so customizing maintenance to each facility zone is essential. High-traffic zones like hallways and lobbies require more frequent cleaning and repairs to prevent wear and tear. Climate-sensitive zones, such as server rooms, need strict HVAC checks for temperature control, while outdoor spaces demand seasonal upkeep. Tailoring schedules based on these factors helps with optimal functionality, safety, and cost-efficiency across the facility.

5. Engage Staff for On-the-Ground Reporting 

Training staff or partnering with service providers to spot issues during their daily routines is like adding extra eyes throughout the facility. Imagine a team member noticing a flickering light or a small leak before it becomes a bigger problem. This real-time reporting system can prevent costly repairs down the road. It empowers staff, turning them into proactive problem-solvers, and keeps the facility running smoothly without surprises.

6. Audit and Adjust Based on Building Performance

The best maintenance plans aren’t set in stone; they adjust to changing building needs. Retail stores experience higher foot traffic during holiday seasons, adding wear and tear to fixtures, doors, and checkout counters, so maintenance services should be scheduled more frequently. By regularly reviewing performance data, you catch problems early and adjust plans as needed, keeping everything in top shape.

Staying Ahead with Preventive Maintenance 

Proactive preventive maintenance helps businesses avoid costly downtime, ensuring consistent operations. By proactively addressing potential issues, companies minimize disruptions and reduce repair expenses. This strategic approach keeps them competitive, as efficient, well-maintained equipment improves productivity. This is why the vast majority of manufacturing companies use Preventive maintenance to address downtime. Ultimately, staying proactive in maintenance preserves operational efficiency, giving businesses a vital edge over competitors who only react to problems.

The Best Preventive Maintenance Is One Provider Away 

Preventive maintenance strategies, like regular inspections, seasonal adjustments, (such as winterizations and summarization) and timely repairs are necessary to keep your business competitive and efficient by reducing downtime, extending equipment lifespan, and addressing minor issues before they escalate. BrandPoint Services is the perfect company to remove the worry of keeping your facility in optimal shape. We have adapted to weather changes for over 20 years and offer comprehensive seasonal maintenance programs that include proactive inspection, HVAC air filter replacement, thorough floor care, and whatever else is necessary. We also support thorough inspections with our BrandPoint Field App, which allows workers to submit photos related to maintenance tasks so issues can be addressed in real time.

Talk to an expert at BrandPoint to learn how our effective preventive maintenance strategies can resolve any issues your facility may face.